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How to Estimate Usable Garments From a Bale

Knowing roughly how many sellable garments an order will produce is essential for pricing and break-even calculations. It can only ever be an estimate before you open the bale.

Start with a rough method, then improve it with your own sorting records.

A ROUGH METHOD

From weight to garments.

If you know the approximate bale weight:

  • Estimate the average weight of a garment in the bale’s main category: light tops weigh less than jeans or jackets.
  • Estimated garments = bale weight ÷ average garment weight.
  • Estimated usable garments = estimated garments × your expected usable share.

Garment mix, weight and condition vary between bales, so treat every estimate as a planning range, not a promise.

ILLUSTRATIVE EXAMPLE

Working it through.

Fictional figures for a bale of mixed light clothing.

Example only, not a description of any bale.

Usable-garment estimate
StepValue
Bale weight50 kg
Average garment weight0.25 kg
Estimated garments200
Expected usable share80%
Estimated usable garments160

IMPROVE THE ESTIMATE

Use your own data.

Your sorting records are the best guide.

  • Record counts by category and grade as you sort.
  • Calculate your actual usable share for each order and supplier.
  • Use a range (for example, low and high) rather than one number.

USE IT

Where the estimate goes.

NEXT STEP

Need figures to estimate from?

Ask about approximate bale weight, categories and specifications with your enquiry.

Questions to ask before buying

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General guidance for planning purposes. Examples are illustrative; outcomes depend on your own market, stock, prices and costs.

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